What is the primary objective of Production Planning?
a) To design new products
b) To forecast future sales
c) To ensure that production processes meet demand while minimizing costs
d) To manage supplier relationships
Answer: c) To ensure that production processes meet demand while minimizing costs
Which of the following is a key component of Master Production Scheduling (MPS)?
a) Inventory level management
b) Forecasting future sales
c) Scheduling production runs and allocating resources
d) Supplier negotiation
Answer: c) Scheduling production runs and allocating resources
What does “Material Requirements Planning (MRP)” focus on?
a) Scheduling employees
b) Determining the quantity and timing of materials needed for production
c) Managing customer orders
d) Designing production processes
Answer: b) Determining the quantity and timing of materials needed for production
Which inventory control method aims to minimize inventory levels while ensuring that production continues smoothly?
a) Just-in-Time (JIT)
b) Economic Order Quantity (EOQ)
c) Safety Stock
d) Reorder Point
Answer: a) Just-in-Time (JIT)
What does the term “Work-in-Progress (WIP)” refer to in production control?
a) Finished goods ready for shipment
b) Raw materials waiting to be used
c) Products that are currently in the production process but are not yet completed
d) Products that have been sold to customers
Answer: c) Products that are currently in the production process but are not yet completed
Which of the following is NOT a function of Production Control?
a) Monitoring production processes
b) Adjusting schedules based on actual performance
c) Designing new product lines
d) Ensuring adherence to quality standards
Answer: c) Designing new product lines
What does “Capacity Planning” involve?
a) Determining the amount of materials required
b) Assessing and planning the production capacity needed to meet demand
c) Scheduling employee shifts
d) Managing customer relationships
Answer: b) Assessing and planning the production capacity needed to meet demand
Which document provides a detailed schedule of the tasks and operations required to produce a product?
a) Bill of Materials (BOM)
b) Production Order
c) Master Production Schedule (MPS)
d) Work Order
Answer: d) Work Order
What is the main purpose of “Capacity Utilization”?
a) To measure how effectively the production capacity is being used
b) To calculate the cost of production
c) To design new production facilities
d) To forecast future sales
Answer: a) To measure how effectively the production capacity is being used
Which of the following is a common technique used for scheduling production tasks?
a) Gantt Chart
b) SWOT Analysis
c) PEST Analysis
d) Benchmarking
Answer: a) Gantt Chart
What does “Lead Time” refer to in production planning?
a) The time taken to design a new product
b) The time required to receive materials after placing an order
c) The time taken to complete a production run
d) The time from production to delivery to the customer
Answer: d) The time from production to delivery to the customer
What is “Economic Order Quantity (EOQ)” used for?
a) To determine the optimal order size that minimizes the total cost of inventory
b) To forecast future sales
c) To calculate safety stock levels
d) To schedule production runs
Answer: a) To determine the optimal order size that minimizes the total cost of inventory
Which of the following strategies involves producing goods in batches rather than continuously?
a) Continuous Production
b) Job Shop Production
c) Batch Production
d) Mass Production
Answer: c) Batch Production
What is the main purpose of “Just-in-Time (JIT)” inventory management?
a) To keep large amounts of inventory to avoid stockouts
b) To minimize inventory levels and reduce waste by receiving goods only as needed
c) To increase production speed
d) To expand warehouse space
Answer: b) To minimize inventory levels and reduce waste by receiving goods only as needed
Which production planning method is best suited for highly standardized products with high demand?
a) Job Shop Production
b) Batch Production
c) Mass Production
d) Project Production
Answer: c) Mass Production
What does “Finite Capacity Scheduling” involve?
a) Scheduling production based on available capacity and constraints
b) Scheduling production without considering capacity constraints
c) Estimating future capacity needs
d) Designing production facilities
Answer: a) Scheduling production based on available capacity and constraints
Which of the following is a key performance indicator (KPI) for production control?
a) Employee turnover rate
b) Production cycle time
c) Customer satisfaction score
d) Market share
Answer: b) Production cycle time
What does “Batch Size” refer to in production planning?
a) The number of products produced in a single production run
b) The number of suppliers used
c) The amount of raw materials required
d) The number of production workers employed
Answer: a) The number of products produced in a single production run
What is “Total Quality Management (TQM)” aimed at improving?
a) Production speed
b) Product quality and customer satisfaction
c) Inventory levels
d) Employee productivity
Answer: b) Product quality and customer satisfaction
Which technique is used to plan production activities and manage the flow of materials through the production process?
a) Material Requirements Planning (MRP)
b) Economic Order Quantity (EOQ)
c) Just-in-Time (JIT)
d) Safety Stock
Answer: a) Material Requirements Planning (MRP)